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Purchasing - processes

Purchasing

The purchasing department (procurement) is responsible and accountable for the provision of goods and services in the quantity and quality required by production, order processing or cost centres. Procurement should be carried out in a timely and cost-effective manner.

For this purpose, ClassiX® offers various applications that meet the requirements of the purchasing department.

"required quantity" - Supplier enquiries
- Requisition document
- Stock account with min., max. and reorder level
- Demand and stock list (-forecast)
- Cash discount account
"required quality". - Supplier enquiries
- Quality assurance document
- Return document
- Supplier evaluation
"on time" - Requirement request document
- Order article role (average replenishment time)
- Appointment requests
- Supplier agreements
- Demand and inventory list (-forecast) with deadline control
"cost effective" - Price enquiries (price comparisons)
- Supplier role
- Supplier agreements
- Blanket orders (call-off orders)
Low capital commitment Due to the support of disposable purchased parts for many parts, stock management is no longer necessary. This means that less equity capital is tied up in the warehouse.
Furthermore, the stock can be kept as small as possible through the B&B list. This applies not only to purchased parts kept in stock but also to production parts.

Purchasing areas / Call-off orders

Shopping areas Call-off orders
  1. Order article
  2. Terms and conditions of purchase
    2.1 Terms of payment
    2.2 Partial payments
    2.3 Discounts
    2.4 Packing
    2.5 Freight
    2.6 Pricing
    2.7 Mode of shipment
    2.8 Warranty
    2.9 Delivery time
  3. stock/requirements list
  4. Requirement request
    4.1 Approve requisition
    4.2 Create requisition via stock/requirements list
  5. Request
    5.1 Price comparison
  6. Order
    6.1 Convert approved requisition to purchase order
    6.2 Extend purchase order
    6.3 Link requisition with purchase order item
  7. Delivery date confirmation
  8. Reminders
  9. Print
  10. Incoming invoice / incoming credit notes
  11. View order status
  12. Goods receipt/direct delivery/interim storage
  13. Quality assurance
  14. Return receipt
  15. Supplier declaration
  16. Account assignment/pre-assignment
  17. Purchase pricing
  18. Supplier evaluation
  1. Introduction
  2. Registration
    - of "On call" delivery schedules
    - of delivery schedules for released quantities
  3. Account assignment
    - Order item
    - Parts disposition account
    - Business process order
  4. Evaluations
    - Stock/requirements list
    - Demand forecast

1. order item

A purchase order item or purchasing service manages all information relevant to purchasing.

In order to be able to order parts, order item reels are assigned to parts that hold all the information relevant to the order.

Purchasing services, such as services used for external operations, are in principle structured in exactly the same way as a normal purchase order item.

For detailed information on use, please refer to the module documentation.

2. terms and conditions of purchase

Fixed terms and conditions of business can be easily integrated into requests for quotations and orders or can be linked to the supplier base by including them in the terms and conditions of the individual suppliers.

Via the menu bar and the item 'Basic data - Terms and conditions - Purchasing', new terms and conditions can be created or edited for the items specified there.

2.1 Terms of payment

In ClassiX® payment terms can belong to both purchase and sale.

Please refer to the module documentation for detailed information on use.

2.2 Partial payments

In addition to the usual payment conditions, such as 14 days 2% discount / 30 days net, it is possible to create partial payment conditions in the system.

Please refer to the module documentation for detailed information on use.

2.3 Discounts

With this module you can define discount rates and then apply them to enquiries or orders

Please refer to the module documentation for detailed information on use.

2.4 Packaging

With this module you can define surcharges for packaging, in order to subsequently include them in enquiries or orders.

Please refer to the module documentation for detailed information on use.

2.5 Freight

With this module, you can define texts for freight charges in order to subsequently transfer them into enquiries or orders.

Please refer to the module documentation for detailed information on use.

2.6 Pricing

With this module, you can, for example, define recurring types of pricing in order to subsequently transfer them to enquiries or orders.

Please refer to the module documentation for detailed information on use.

2.7 Shipping method

With this module, you can define different shipping methods in order to subsequently include them in enquiries or orders.

Please refer to the module documentation for detailed information on use.

2.8 Warranty

With this module, you can define various warranty texts, which you can then use in enquiries or orders.

Please refer to the module documentation for detailed information on use.

2.9 Delivery time

With this module you can define different texts for the delivery times, in order to use them afterwards in enquiries or orders.

Please refer to the module documentation for detailed information on use.

3. stock/requirements list

In the B&B list, one can view the demand and stock of the parts. For example, you can see whether the stock falls below the minimum level. However, not only the current stock is evaluated in the B&B list, but also the planned (MRP) movements are taken into account. It is also possible to check the planned movements for their deadlines and, if necessary, to generate requisitions or stock orders directly.

Please refer to the module documentation for detailed information on use.

4. requirement request

Purchasing is prompted by the requisitions to trigger orders. Every employee of the company can create requisitions. Four types are distinguished:

  • Consumables (own use)
  • Capital goods (own consumption)
  • Customer requirements (e.g. orders)
  • Storage needs

Personal use (consumables or capital goods) must be approved by a supervisor. Customer and warehouse requirements are automatically approved if the "Approval" checkbox is not selected.

In order to have a requisition approved by a superior or to forward it directly to the purchasing department, it must be posted. The posting cannot take place automatically, as otherwise the approver/purchaser would receive the requirement coverage request before it has been checked by the processor.

It is also important to note that requirement coverage requests of the type internal requirements can only be posted if a cost centre has been specified there for which the internal requirements are requested. A requirement coverage request of the type customer requirement must have a predecessor, that is, a cost object, in order to describe it completely.

A further special feature must also be taken into account in any case, namely that quantities which have been ordered for internal use, i.e. for a specific cost centre, are not displayed on the warehouse account in the total "In Goods Receipt" or "In QA" after goods receipt, as this ordered quantity is not intended for general "dispositive" consumption but only for the specified cost centre!

For detailed information on usage, please refer to the module documentation.

4.1 Approve a requirement request

 CX_PROCEEDINGS.png Requisitions that have been submitted are displayed by user operations in the "Requisitions to be approved" folder of the approver. You can expand this folder up to each individual requirement request item or open it by double-clicking it.

4.2 Creating a requirement request via the stock/requirements list

 CX_PURCHASE_REQUISITION.png You can generate a requirement coverage request directly from the stock/requirements list by selecting the relevant lines in the list and clicking on 'Create new requirement coverage request'.

5. enquiry

Purchase requisitions are needed to determine the price of one or more items. It can also be used to request proof of origin from the respective supplier. The requests for the respective information can be created individually or together. Purchase requisitions can be generated from the Approved Requisitions window and the Automatic Purchase Requisitions window or entered manually. A price comparison between individual items can only be carried out for generated requests that have been requested from several suppliers.

For detailed information on usage, please refer to the module documentation.

5.1 Price comparison

6. order

For detailed information on use, please refer to the module documentation.

6.1 Convert approved requirement coverage request into purchase order

A distinction is made between four types of requisition request:

  • Consumables (own use)
  • Capital goods (own consumption)
  • Customer requirements (e.g. orders)
  • Storage needs

Personal use (consumables or capital goods) must be approved by a supervisor. Customer and warehouse requirements are automatically approved if the "Approval" checkbox is not selected.

The approved requisitions are automatically distributed to the individual purchasing staff members, since each purchase order item has been assigned to a purchasing area ("Purchasing area" field in the purchase order item window) and the purchasing areas have been assigned to the purchasing staff members(structure PURCHASING_GROUPS "Purchasing areas").

For detailed information on usage, please refer to the module documentation.

6.2 Extend order

If the order quantity is expanded or combined, it must be assigned to an order item or, for storage requirements, in a new requirement request. This assignment then identifies the order quantity in the order status as an order part for order, warehouse or cost centres.

6.3 Linking requirement request with order item

In the system, a delivery schedule of an order item can be subsequently linked to a requirement request item. This is useful, for example, if the requirement coverage request has been deleted or a purchase order already exists in the system without a link to a requirement coverage request.

For subsequent linking, the requirement request and the delivery schedule editing mask must be opened. The requirement request item is then dragged into the delivery schedule line; the system then links the items in a document chain and reposts the requirement request item accordingly.

7. delivery date confirmation

This window is used for the fast entry of delivery date confirmations from suppliers for the orders.

Please refer to the module documentation for detailed information on use.

8. reminders

Suppliers can be reminded if they have either not responded to the requested price request or have not submitted the requested supplier declaration.

Please refer to the module documentation for detailed information on use.

9. printing

 CX_PRINTER.png With the button 'Print, Fax, E-Mail...' you can print your enquiries, orders, reminders etc. The window 'Print order' will then open, for example.

Print Purchase En

Click on 'Document' to open the list of all documents assigned to the document type.
With 'Preview' you can view the document before printing.

Print Purchase Batch En
For orders, there is the menu item 'Activities - Print - Print orders'.
With this item it is possible to print several orders at the same time.

10. incoming invoice / incoming credit notes

Via the menu item "Activities -> Purchasing -> Incoming invoices/incoming credit notes" you can enter incoming invoices. The basis for this is the assignment of the invoice items to the delivery schedule items so that the entry runs as automatically as possible. Then the invoice values and possibly the conditions that deviate from the purchase order have to be entered and the invoice has already been entered in the ClassiX® system.
(incoming invoice document)

The first audit took place at that time. If items in the item list are marked with a stop sign, these items cannot be released automatically, but are set to the status "to be checked" when the invoice is forwarded.

The task of the checker, who is automatically determined on the basis of the preceding documents, is now to release the item. On the one hand, the info window serves as an aid, which provides him with all the important data.

This includes the cause of the audit, the price composition and the quantity analysis.

Above all, however, he can also use the incoming invoice status window. Here the inspector can display his items to be inspected and also gets an immediate overview of the items which can be released immediately. If an item has three green checkmarks, the cause of the check is already solved by itself. (If, for example, a GR has been carried out, etc.)
(Docu Incoming Invoice Status Window)

Now that all items have been released, the incoming invoice header is also automatically released. The last step is the posting of the incoming invoices to the financial accounting. The invoice receipt book serves this purpose. In addition to the function of the selection window (selection of the invoices to be posted) and the statistics, the initial account assignment of the invoices can be changed manually.
(Docu Incoming Invoice Book)

11. view order status

Via the menu item 'Evaluation - Purchasing - View order status', the window 'Order items (all)' opens. Via the item 'Edit' you can have the orders filtered.

12. incoming goods/direct delivery/interim storage

Docu goods receipt / direct delivery / intermediate storage

Via the menu item 'Logistics -> Goods receipt' you can enter a new goods receipt. The basis for this is always a purchase order, so no goods receipt can be entered without a purchase order predecessor.
On the one hand, the goods receipt serves to report the completion of a purchase order, which also removes it from the MRP account, but on the other hand, it also serves to provide or store the goods. Thus, the goods receipt is also a central point in the MRP chain.

A direct delivery is recorded when the goods are not sent to the branch itself but directly to the construction site. In this case, the order is also reported ready, but the goods cannot be put into storage, for example. Another difference is that I cannot create a quality assurance document for a direct delivery.

Intermediate storage is used when a commodity ordered from a supplier is to be delivered directly to a packaging company and from there to the customer.

13. quality assurance

Quality assurance documentation

Quality assurance must be carried out for a goods receipt if the part is a QA part or if the indicator "Forced QA inspection" has been set in a document of the document history (requisition, purchase order, goods receipt). The buyer can set this flag, for example, if he expects defective goods in advance, or the person recording the goods receipt if the first defects are already visible at the goods receipt.

Only when quality assurance has been carried out for incoming goods to be inspected can the incoming goods be further processed (putaway/provision).

14. return document

Return document

A return document can follow a goods receipt, direct delivery or QS document. On the item, the defects that have occurred can then be indicated and how the goods are to be further processed (new delivery, etc.). The return document can also be printed out and then serves as a (return) delivery note.
The order goes back to the "open" state by entering a return document, which allows a new goods receipt to be entered.

15. supplier's declaration

Docu supplier declaration

16. account assignment / initial account assignment

Docu account assignment / preliminary account assignment

17. purchase pricing

Docu purchase pricing

18. supplier evaluation

Docu supplier evaluation


Call-off orders

1. introduction

A complete call-off order typically includes

  • an order (header), which specifies the supplier, delivery conditions, etc.
  • an order item, hereinafter referred to as a call-off order item, which specifies the part to be ordered
  • exactly one special delivery schedule as a subitem of the order item, the so-called "on-call" delivery schedule (marked red in the following figure), which indicates the still open call quantity. This is recorded when the order is opened, indicating the total quantity released.
  • one or more normal delivery schedule lines as sub-items of the same order item, so-called delivery schedule lines for released quantities (marked green in the following figure), which indicate the individual released quantities. Each time the next release is due, a new such delivery schedule line is entered.

It is still possible to enter several order items per order, namely normal order items and/or call-off order items mixed as desired.

By definition, normal order items only contain normal delivery schedules. However, as soon as an order item includes an "on call" delivery schedule, we implicitly speak of a release order item, without the system making an explicit distinction at order item level.

A call-off order item can also contain several "on call" delivery schedule lines. For each of these "on-call" delivery schedule lines, delivery schedule lines for released quantities can then be entered. However, the system (in the current version) does not link the latter with the corresponding "on-call" delivery schedule line, which is why this affiliation is not visible on the corresponding masks.

In addition to the delivery schedule lines for released quantities, normal delivery schedule lines and delivery schedule lines independent of the release order can also be entered. In the current version of the system, however, no distinction is made between the two types of normal delivery schedule lines.

Tip:
Due to the current system restrictions, it is recommended for the sake of clarity that per release order item

  • only exactly one "on call" delivery schedule
  • only normal delivery schedule lines for quantities called up to this "on call" delivery schedule line

to be recorded.

2. registration

Recording of "on call" delivery schedules

Procedure for entering an "on call" delivery schedule:

  1. Create a new delivery schedule. Procedure as for a normal delivery schedule line
  2. Enter the total released quantity in the quantity field. The entered quantity is automatically transferred by the system to the field Original quantity (Slot original.quantity)
  3. In the desired date field, select the option "On demand". In addition, the date or a date range can be specified, which indicates the expected date by which the entire call-off quantity will have been called off.
  4. All other information analogous to a normal delivery schedule
  5. Save the entries with the OK button. Then "On demand" is displayed in the field State.

Recording of delivery schedules for quantities called off

Procedure for recording the delivery schedule for a released quantity:

  1. Create new normal delivery schedule
  2. Enter the quantity called off (for this call) in the quantity field
  3. All other details are the same as for a normal delivery schedule. In particular, no option or an option other than "On call" must be selected in the desired date field
  4. Save the entries with the OK button
  5. Open the "on call" delivery schedule, to which the delivery schedule just entered for the quantity called off belongs
  6. Reduce the call-off quantity displayed in the quantity field by the quantity just entered so that the current open call-off quantity - including the call-off just entered - is displayed.
    The field Original quantity should not be changed, of course, so that the original total call-off quantity continues to be displayed.
    (Note: The reduction of the still open call-off quantity must therefore be carried out manually because the direct link between the "On call-off" delivery schedule line and the delivery schedule line for the called-off quantity is missing in the current version of the system).

3. account assignment

Order item

On the processing screen for order items the total current open release quantity of all "On Release" delivery schedules of the order item is displayed in the field Release (Slot expected.quantity: by code, not by transaction descriptions).

In addition, the total ordered (i.e. already called off) quantity is displayed in the Ordered field (calculated online = total quantity - open call-off quantity).

Parts Disposition Account

The open call-off quantities of all "on call" delivery schedule lines are assigned to an account in the parts disposition account. The corresponding balance is displayed in the MRP stock line with type = "On call, open" (slot called.quantity).

In the MRP stocks line with type = "Ordered" (slot placed.quantity) the balance of all normal delivery schedules, i.e. all delivery schedules for released quantities and all delivery schedules independent of release orders, is shown.

Business process order

"On call" Delivery schedules only know the status "On call" (PO_CALL). This status is assumed when saving for the first time after the entry.

4. evaluations

Demand and stock list

In the stock/requirements list, all parts of a purchasing area withopen "On call" delivery schedules can be listed by means of the option "DEMAND_5_CALLSOn call, open".

Demand Forecast

In the demand forecast, "on-call" items are listed in the group MRP stocks, analogous to the parts MRP account, but do not have any influence on the column balance in the group demand forecast.

Operational business